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Horizontal Industrial Autoclaves

Working principle + service engineer explains (in Russian)

Industrial Horizontal Autoclave AH-1200E

AH-1200E - industrial horizontal autoclaves-sterilizers with bayonet catch, are now produced only from stainless steel. AH-1200E are intended for sterilization (pasteurization) of foodstuff in any packing (for conservation) at temperatures up to 145°C under manometric pressure and produced in four standard sizes: 1 , 2 , 3 or 4 containers (baskets) container (basket) of the autoclave AH-1200.

At the request of the customer, we make baskets with motionless and with a mobile bottom. The mobile bottom is made for a possibility of loading (unloading) of cans in baskets in the semi-automatic modePLZ-1200.1 - the semi-automatic line of loading of baskets (containers) of the autoclave AH-1200 (see PLZ-1200 loaders and PLR-1200 unloaders) with use of the hydroelevatorhydroelevator of PLZ-1200.1 - the semi-automatic line of loading of baskets (containers) of the autoclave AH-1200, which we also produce. We manufacture autoclaves on 4 baskets both deadlockdeadlock horizontal autoclaves AH-1200 and through-passingthrough passage horizontal autoclaves AH-1200 ones.

A small amount of purified water is filled in the autoclave. Bubbler heated this water vapor is carried out through special injectors, which excludes the appearance of hydraulic shock. During the autoclaving there is a compulsory circulation of water which by means of powerful water distributive system intensively irrigatesirrigation in AH-1200 each packing with a product. For prevention of infringement of integrity of packing during heating and autoclave cooling the compensation of manometric pressure which is supported in an automatic mode is provided.

The whole process of autoclaving is fully automated. The control system implemented on the basis of panel PCcontrol panel of AH-1200E autoclave and manages the sterilization (pasteurization) process according to performance forms given by technologist. The control system provides the preservation and documentation of the parameters, the output of operational information in graphical form on the monitor. It is possible to control manually.

A distinctive feature of autoclaves AH-1200 is the ability to calculate sterilizing effect in the mode of real time at measurement of temperature of product inside the jars (packaging). This enables the technologist to make adjustments in modes of sterilization (pasteurization) during the adjusting and startup procedures and training to the production of new products (or in new packing).

The process of loading the autoclave is as follows: containers made of stainless steel set on the table transport cartscart. The product, packaged into appropriate containers - bottles, cans, and other fit by rows in containers through the perforated stripstrips made of high-temperature plastic. Transport truck with the container ride close to the open autoclave, mounted on a rail hub of call in an autoclave and the container with the product from the roll-table of the cart moves to roll-table of the autoclavetable.

The principle of work of such autoclaves can be seen here.

Industrial Horizontal Autoclaves AH-1200E

Technical characteristics of industrial autoclaves of AH-1200 series

Autoclave AH-1200/1 AH-1200/2 AH-1200/3 AH-1200/4
Diameter of the shell ,
1200 1200 1200 1200
Capacity of the autoclave,
1,3 2,5 3,6 4,7
Number of containers 1 2 3 4
Operating pressure,
0,3 0,3 0,3 0,3
Maximum temperature,
145 145 145 145
Maximum temperature gradient
max (°C)
±1 ±1 ±1 ±1
Error in the thermal converter
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Error of the gauge pressure-
transmitter MIDA
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Steam consumption per cycle,
90 160 210 270
Instantaneous steam consumption,
450 900 1350 1600
Cold water pressure,
0,3 – 0,4 0,3 – 0,4 0,3 – 0,4 0,3 – 0,4
Consumption of cold water per cycle,
1,6 3,2 4,6 5,7
Instantaneous water consumption,
6 12 18 24
Air pressure,
0,6 – 0,8 0,6 – 0,8 0,6 – 0,8 0,6 – 0,8
Compressed air consumption per cycle,
1,5 3 4,5 6
Instantaneous airflow,
15 30 45 60
Power consumption,
5,5 6,0 9,0 10,0
Dimensions (with entrance),
2950x1700x1550 3950x1700x1550 4950x1700x1550 5950x1700x1550
790 1040 1290 1540

Read in more detail about main advantages and distinctive features of the autoclaves AH-1200..

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