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Horizontal Industrial Autoclaves

Principle of operation + service engineer explains (in Russian)

Horizontal Autoclave AH-1200T

AH-1200T - industrial horizontal autoclaves-sterilizers with heat exchanger and bayonet catch, are now produced only from stainless steel. AH-1200T are intended for sterilization (pasteurization) of foodstuff in any packing (for conservation) at temperatures up to 145°C under manometric (gage) pressure and produced in four standard sizes: for 1, 2, 3 or 4 containers (baskets) container (basket) of the autoclave AH-1200.

At the request of the customer, we make baskets with motionless and with a mobile bottom. The mobile bottom is made for a possibility of loading (unloading) of cans in baskets in the semi-automatic modePLZ-1200.1 - the semi-automatic line of loading of baskets (containers) of the autoclave AH-1200 (see PLZ-1200 loaders and PLR-1200 unloaders) with use of the hydroelevatorhydroelevator of PLZ-1200.1 - the semi-automatic line of loading of baskets (containers) of the autoclave AH-1200, which we also produce. We manufacture autoclaves with the heat exchanger on 4 baskets both deadlockdeadlock horizontal autoclaves AH-1200 and through-passingthrough passage horizontal autoclaves AH-1200 ones.

Process scheme provides two independent circulation circuits. A small amount of purified water is filled in in the autoclave. Circulation of water on the internal circuit through a spiral heat exchanger, connected with the sprinkling system, is carried out by the centrifugal pump of the big productivity. It is clean reusable water that excludes the possibility of contamination of packages with a product. At the heating stage the steam is moved on the external circuit through the heat exchanger, and at the cooling stage – cold water is moved. Heating and cooling of the production loaded in the autoclave is carried out by means of an intensive irrigationirrigation in AH-1200 of production through powerful water distribution system. Autoclaves can be used in water recycling scheme.

For prevention of infringement of integrity of packing at all stages of autoclaving the possibility of compensation of excess pressure inside the package is provided by creation of manometric pressure in the autoclave and its maintenance in an automatic mode at all stages of the sterilization.

The entire sterilization (pasteurization) process is fully automated. Autoclave Control System is made on the basis of panel PCcontrol panel of AH-1200T autoclave and provides management of technological process according to performance forms. The control system preserves and documents the parameters, deduces the operative information in graphical form on the monitor. It is possible to control a sterilization process in manual mode.

A distinctive feature of autoclaves AH-1200 is the ability to calculate sterilizing effect in the mode of real time at measurement of temperature of product inside the jars (packaging). This enables the technologist to make adjustments in modes of sterilization (pasteurization) during the adjusting and startup procedures and training to the production of new products (or in new packing).

The process of loading the autoclave is as follows: containers made of stainless steel set on the table transport cartscart. The product, packaged into appropriate containers - bottles, cans, and other fit by rows in containers through the perforated stripstrips made of high-temperature plastic. Transport truck with the container ride close to the open autoclave, mounted on a rail hub of call in an autoclave and the container with the product from the roll-table of the cart moves to roll-table of the autoclavetable.

The principle of work of such autoclaves can be seen here.

horizontal autoclaves at the Baltimore plant in Krasnodar

Technical characteristics of horizontal autoclaves of AH-1200 series

Autoclave AH-1200/1 AH-1200/2 AH-1200/3 AH-1200/4
Diameter of the shell ,
1200 1200 1200 1200
Capacity of the autoclave,
1,3 2,5 3,6 4,7
Number of containers 1 2 3 4
Operating pressure,
0,3 0,3 0,3 0,3
Maximum temperature,
145 145 145 145
Maximum temperature gradient
max (°C)
±1 ±1 ±1 ±1
Error in the thermal converter
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Error of the gauge pressure
transmitter MIDA
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Steam consumption per cycle,
90 160 210 270
Instantaneous steam consumption,
450 900 1350 1600
Cold water pressure,
0,3 – 0,4 0,3 – 0,4 0,3 – 0,4 0,3 – 0,4
Consumption of cold water per cycle,
1,6 3,2 4,6 5,7
Instantaneous water consumption,
6 12 18 24
Air pressure,
0,6 – 0,8 0,6 – 0,8 0,6 – 0,8 0,6 – 0,8
Compressed air consumption per cycle,
1,5 3 4,5 6
Instantaneous airflow,
15 30 45 60
Power consumption,
5,5 6,0 9,0 10,0
Dimensions (with entrance
and heat exchanger),
3600x1700x1550 4600x1700x1550 5600x1700x1550 6600x1700x1550
850 1100 1350 1600

Read in more detail about main advantages and distinctive features of the autoclaves AH-1200.

ask question(s) about this equipment

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